Senior Manufacturing Process Engineer

Company: Aditi Consulting
Location: Holtsville
Posted on: February 27, 2025

Job Description:

Summary:

Learn more about the general tasks related to this opportunity below, as well as required skills.
We are seeking a Manufacturing/Process Engineer with expertise in manufacturing process development, automation, and enterprise-wide tools. The role involves leading Tier 1 suppliers or Distribution Centers to enhance manufacturing efficiency, resolve quality issues, and drive cost-reduction initiatives. The ideal candidate will have experience in Lean Six Sigma (LSS) and Industry 4.0 frameworks, with a strong background in engineering change management, process improvements, and new product introduction.

Job Responsibilities:Design, develop, analyze, and implement manufacturing processes in collaboration with Tier 1 suppliers or Distribution Centers.
Lead teams to identify root causes and resolve manufacturing and quality issues.
Drive daily manufacturing operations and New Product Introduction (NPI).
Support cost reduction projects for mass production and NPI.
Implement and validate Lean Six Sigma and Industry 4.0 maturity levels with Tier 1 suppliers or Distribution Centers.
Utilize LSS and Industry 4.0 tools such as Line Balancing, Continuous Flow Line Layout, 5S, TPM, OMS, Cross-training, CTQ, PFMEA, Automation, and Digitization solutions.
Conduct LSS & Industry 4.0 audits to assess maturity levels and identify gaps.
Manage engineering changes, deviations, and MFGO processes, evaluating impacts, risks, and material disposition.
Review and approve work instructions to ensure correct implementation of manufacturing processes and parameters.
Ensure production BOM accuracy and alignment with Agile references.
Drive cost reduction project implementation with cross-functional teams.
Manage assets, fixtures, tools development, fabrication, validation, and overall management.
Review and update labor and MVA models.
Improve process capabilities for mass production and new product introduction.
Collaborate with engineering and cross-functional teams for problem-solving and innovative solutions.


Minimum Education:BS degree in Engineering (Industrial, Electrical, Mechanical etc.)
4+ years of experience in Manufacturing Engineering/Process engineering /Industrial engineering/Logistics/ Distribution Centers/ Lean Six Sigma.


Key Skills and Competencies:Knowledge/ Experience in with GMP (Good Manufacturing Practices) and working in Medical Devices, Personal Care, Consumer Electronics or Pharmaceutical manufacturing is a plus.
Strong Knowledge of Process/Industrial Engineering and Lean & Six Sigma (E.g., Design of Experiments & Root-Cause Analysis).
New Product launch and Project Management experience
Process FMEA, Control Plan and Error proofing implementation experience
Creating cost models and performing feasibility analysis.
Working knowledge for project payback analysis and financial justification - ROI.
Working with cross-functional teams including Product Development, Analytical, Safety, Regulatory, Technology Assurance (or equivalent), and Quality Assurance (where applicable), in a technical role.
Proficient in MS office software.
Green Belt as a plus


Compensation:
The pay rate range above is the base hourly pay range that Aditi Consulting reasonably expects to pay someone for this position (compensation may vary outside of this range depending on several factors, including but not limited to, a candidate's qualifications, skills, competencies, experience, location and end client requirements).

Benefits and Ancillaries:
Medical, dental, vision, PTO benefits and ancillaries may be available for eligible Aditi Consulting employees and vary based on the plan options selected by the employee.

Aditi Consulting LLC uses AI technology to engage candidates during the sourcing process. AI technology is used to gather data only and does not replace human-based decision making in employment decisions. By applying to this position, you agree to Aditi's use of AI technology including calls from an AI Voice Recruiter.

Keywords: Aditi Consulting, Brentwood , Senior Manufacturing Process Engineer, Engineering , Holtsville, New York